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This man is designer, constructor. He produces the embroidery plan (design) - the machine operation algorithm, which can be in consequence repeated unlimited number of instances. The machine following the provided plan, automatically executes the embroidery on material.
Common info
Machine embroidery is a particular type of embroidery, performed by particular automatic machines, functioning according to the mans adjusted system.
This man is designer, constructor. He creates the embroidery program (style) - the machine operation algorithm, which can be in consequence repeated unlimited quantity of occasions. The machine following the given system, automatically executes the embroidery on material. In this way, the primary attributes of machine embroidery are the absence of manual labor at the stage of outright embroidery, and the possibility of embroidery samples duplication. The machine embroidery is a current kind of activity, in contrast to manual embroidery, current for thousands of years. The machine embroidery started its existence practically 50 years ago and in 1980-ies the demand of the profession of machine embroidery designer started to grow. Presently the demand is actually as well. For the duration of the period of machine embroidery existence, its creation technologies has altered beyond recognition. The machines that when used as source of info the punched card, restricted in speed and top quality of embroidery, had been replaced by microprocessor-based, very productive, multihead machines with advanced technologies gear, optimizing the embroidery procedure.
The method of machine embroidery technologically consists of two closely associated stages:
1. The embroidery designing stage, or the construction stage of machine embroidery-represents the method of creation of embroidery machine plan. At this stage are developed the construction components of machine embroidery.
2. The technical stage represents the direct embroidery manufacture by implies of machine. At this stage are created the technical components of machine embroidery.
Each this stages are at the very same time rather independent from the point of view of manufacture, which aids to differentiate them and to mark out two different simple varieties of industrial activity accordingly. It is a query of enterprises that are specialized straight in program creation, or in materially embroidery creation. Every single of these manufacture branches develops round itself a branching infrastructure method. For instance, today there are a excellent number of producers of particular program maintenance for machine embroidery, of embroidery machines and specific concomitant gear producers, of outlay materials producers, utilised for embroidery manufacture. Numerous businesses, in accordance with machine embroidery branch wants are adjusting the directions of its activity. For example, the producers of textile dye stuff make unique adjustments of qualities and spectrum, the clothes producers adjust the construction, adjusting it to the technology of machine embroidery manufacture.
Field of machine embroidery use
Historically the embroidery had, initial of all, a decorative character. Presently this important house favorable affected its use in advertising branch. We regularly see the embroidery bearing marketing-informational character, on clothes objects and other prepared-made garments.
Machine embroidery as marketing informational bearer
Embroidery can be an efficient marketing-informational indicates, at the identical time with no loosing its artistic expressiveness. It is regularly employed at trade marks plotting on the cloth, leather, felt, as well as on comprehensive items, clothes and so forth. At embroidery it is feasible the reproduction of trade mark of all color mixture. The trade mark, plotted on by this strategy, often turns into fashionable attribute of post and becomes an natural element of its composition. It is feasible to embroider on various varieties of clothes, which includes uniform, working clothes. The embroidery as characteristic index to any existing of activity is broadly used in a lot of countries. Very often the firm workers bear the differential sign of their business. It can be a logotype on the head gear, on the front side of the sweater or on the back side of the jacket.
The cloth embroidery, on many indexes passes ahead of its rivals, like serigraphy or decal decoration (transfer seal). The embroidery is a lot more lasting, the steadiness of threads color is higher, the volumetric texture of embroidery confers more costly and magnificent shape to the logotype. That is why most of the companies, dealing with marketing campaigns development, suggest to their customers the quite embroidery. The embroidery can be performed on diverse parts of clothes and on different articles. On head gears (caps, knitted caps), sport shirts, shirts, tolstovkas, even on footwear.
Technical constituent of machine embroidery
In the course of the cycle of machine embroidery manufacturing is applied different signifies and tools. Even so, starting from the availability of two basic stages of manufacture, it can be marketplace two fundamental corresponding tools of machine embroidery. They are:
1. The personal computer with suitable plan maintenance and peripherals on the construction stage of manufacture.
2. Automatic embroidery machine with concomitant supplementary gear on the technological stage of manufacture.
Let us list the basic details of industrial automatic embroidery machines and some supplementary special concomitant equipment.
Industrial automatic embroidery machines according to fulfilled activity and principle of operation can be divided in two groups:
1. Universal automatic embroidery machines.
two. Particular automatic embroidery machines.
To specific automatic embroidery machines can be attributed the machines utilizing not quite common embroidery approaches, machines that are in a position to execute embroidery on out-of-the-way locations of full merchandise and on components that are hard for embroidery. To one particular of the most commonly utilised kind of special automatic embroidery machines can be attributed the so named Schiffli, machines that allow generating embroidery with the utilization of decorative cord, to cut by way of material and at the same time to method the cut by embroidery. These machines are mostly used for finishing of light and thin, translucent, fashioned and other sensible cloth and articles created out of it. For instance, Schiffli machines are usually utilised at wedding dresses decoration.
Fairly recently it appeared a new interesting kind of automatic particular embroidery-the so known as no-thread-embroidery and automatic no-thread embroidery machines. The principle of operation of such machines has a remote conformity with principle of creating of needle-punched fabrics. It consists in the truth that the machine with a set of needles (24 needles) runs by way of the structure of the main (operating) material the locks of fibers of unique auxiliary material. The auxiliary material is laid beneath the primary material. Right after the auxiliary material getting rid of on the primary material remains an efficient, particular pattern (image).
Today the leader in production of no-thread embroidery machines is the Japan Business Tanaka. In 2001 fashion show in Berlin and Paris were presented outstanding collections made with the assist of no-thread embroidery on Vari-O-Matic machine of this firm. To universal automatic embroidery machines are related the machines of lock-stitch with coordinate displaced frame holder which is meant for manufacture of embroidery with threads on classical and most widespread components and articles. The use of such machines supposes some limitations in properties of utilised components and constructions of full items.
But these limitations are continuously developing narrower due to continual modernization and improvement of universal automatic embroidery machines and due to use of manifold auxiliary facilities and specific devices. All known universal automatic embroidery machines are of lock-stitch sort of machines and the structure of several parts of the mechanism has numerous similarities with lock-stitch embroidery machines.
The main parts of single-head universal automatic embroidery machine are column, case, frame holder and head. The case is fixed on column and consists of pole and cantilevered arm. Inside the upper portion of column is installed the stitch mechanism. Inside the case is installed the primary shaft mechanism. On the head is disposed a set of needle mechanisms with thread takeup and thread guide mechanisms. The head is in a position to shift from case in the horizontal position, engaging with the main shaft stirring up the necessary needle mechanism. This enables the machine to make the shift of the thread color at one particular embroidery run.
The frame holder mechanism is in a position to shift the frame holder in a horizontal level in 4 directions from the active needle. The shift is produced in step-sort on coordinate according to given embroidery plan. In this way the machine can make loch-stitches on material of diverse length and in any provided order and path, executing if required the shift of operating needle with the thread of the definite color. The industrial automatic embroidery machines can be both single-headed and with couple of heads and with corresponding quantity of necessary working mechanisms. The final are referred to as many headed or multihead automatic embroidery machines.
Under standard situations of embroidery all the heads and frame holders mechanisms operates synchronously.
The basic indexes of industrial embroidery machines
1. Speed of embroidery. It is expressed by way of quantity of stitches per minute. The embroidery speed can be adjusted both manually and automatically while embroidering. The optimal embroidery speed of modern machines oscillates among 700-900 stitches per minute. Highest speed reaches 1200-1400 stitches per minute.
2. Quantity of operating heads. In present day multihead machines the head numbers come to two-4 heads.
3. The size of working region or the maximum size of utilized frame. This index is concerned with attainable size of performed embroidery. It is expressed through correlation of length and width of the working region in millimeters and is regulated for flat and cylindrical frame (utilized for caps, sleeves, etc). There are spread the correlations 800x600, 500x400 and other-for flat frame 360x75, 400x350 and other for cylindrical frame.
four. Needle quantity. It is equal to the number of needles on 1 head. It is defined by maximal feasible quantity of thread colors utilised at a single run of embroidery. The attainable needle quantity in modern machines is from 1 to 12. The most spread are the machines with 9 needles. Other essential indexes are the noise and vibration level, the compatibility of machine with diverse common embroidery programs, the presence of accessories, error of linear measurements of embroidery elements.
The accessories can be presented by way of different further hinged device for automatic let-off of decorative cord or ribbon, broadened manage terminal, systems of laser and video navigation of operating region, further laser trimers (device for thread cutting) and other.
The concomitant equipment can be presented through devices of embroidery evaporation, several press gear for adhesive chevron and braid production, special cloth-cutting machine in the form of laser cutter-machines, that can automatically cut of or drift on markings on cloth, which is broadly utilised at combined with embroidery appliqueworks production. home page visit hearing aids sarasota hearing aids
